C11000 vs C10100 vs C10200 vs C12200
C11000 (ETP - Electrolytic Tough Pitch)
C11000 tooj liab busbaryog qib tooj liab feem ntau siv rau kev siv hluav taws xob. Nws muaj99.9% tooj liabnrog me me ntawm cov pa oxygen (200-400 ppm). Cov pa oxygen no ua tau zoo txhim kho hluav taws xob conductivity thiab ua haujlwm tau zoo.
conductivity:100% IACS (International Annealed Copper Standard)
Qhov zoo tshaj plaws rau:General hluav taws xob siv - switchgear, vaj huam sib luag boards, grounding
Qhov txiaj ntsig tseem ceeb:Tus nqi qis tshaj, yooj yim muaj
Kev txwv:Tsis tuaj yeem welded los yog siv nyob rau hauv hydrogen cua
Saib cov lus qhia ntxaws ntxaws ntawm peb C11000 tooj liab busbar khoom nplooj.
C10200 (OF – Oxygen{1}}Free)
C10200 tooj liab busbaryog qib siab -purity oxygen- qib dawb nrog99.95% tooj liabthiab cov ntsiab lus siab tshaj plaws ntawm cov pa oxygen tsuas yog 10 ppm (qhov ib lab). Nws zaum ntawm C11000 thiab C10100 hauv ob qho tib si purity thiab nqi.
conductivity:100% IAB
Qhov zoo tshaj plaws rau:Cov ntawv thov xav tau oxygen- tooj liab dawb ntawm pob nyiaj siv
Qhov txiaj ntsig tseem ceeb:Tib yam conductivity li C11000, tsis muaj hydrogen embrittlement, tus nqi qis dua C10100
Kev txwv:Tsis haum rau ultra- lub tshuab nqus tsev siab (hauv qab 10⁻⁵ torr)
Xav paub ntau ntxiv ntawm peb C10200 tooj liab busbar khoom nplooj.
C10100 (TSIS TAU – Oxygen{1}}Free Electronic)
C10100 oxygen-dawb tooj liab busbaryog lub siab tshaj plaws purity tooj liab muag khoom. Nws muaj99.99% tooj liabnrog cov pa oxygen hauv qab 5 ppm. Qib no yog tsim nyob rau hauv nruj tswj qhov chaw.
conductivity:100% IACS (qhov tseeb 101% IACS raug)
Qhov zoo tshaj plaws rau:Ib puag ncig hnyav - lub tshuab nqus tsev siab, cryogenic, hydrogen brazing
Qhov txiaj ntsig tseem ceeb:Tsawg tshaj plaws outgassing, zoo tshaj plaws ductility ntawm cryogenic kub
Kev txwv:Qib kim tshaj plaws (30-50% premium tshaj C11000)
Saib tag nrho cov specifications ntawm peb C10100 oxygen-dawb tooj liab busbar khoom nplooj.
C12200 (DHP - Deoxidized High Phosphorus)
C12200 tooj liab busbarmuaj ib qho me me ntawm phosphorus (0.015-0.040%) ntxiv thaum lub sij hawm yaj kom tshem tawm cov pa. Qhov no tsim ibphosphorus -deoxidizedtooj liab nrog qhov sib txawv ntawm tus cwj pwm thaum vuam.
conductivity:85-95% IACS (qis dua vim phosphorus)
Qhov zoo tshaj plaws rau:Daim ntawv thov yuav tsum tau vuam los yog brazing ntawm busbars
Qhov txiaj ntsig tseem ceeb:Weldability zoo heev, tsis muaj hydrogen embrittlement
Kev txwv:Tsawg conductivity tshaj C11000, tus nqi siab dua me ntsis
Xyuas kom ntxaws specs ntawm peb C12200 tooj liab busbar khoom nplooj.
C11000 vs C10100 vs C10200 vs C12200 - Cov lus sib piv nthuav dav
| Khoom | C11000 (ETP) | C10200 (TSI) | C10100 (TSI) | C12200 (DHP) |
|---|---|---|---|---|
| Purity | Ntau dua lossis sib npaug li 99.90% | Ntau dua lossis sib npaug li 99.95% | Ntau dua lossis sib npaug li 99.99% | Ntau dua lossis sib npaug li 99.90% |
| Cov ntsiab lus oxygen | 200-400 ppm | Tsawg dua los yog sib npaug li 10 ppm | Tsawg dua lossis sib npaug li 5 ppm | Tsawg dua lossis sib npaug li 0.01% (tseem ceeb tsis muaj) |
| Qhov tseem ceeb alloy ntxiv | Tsis muaj (oxygen tam sim no) | Tsis muaj | Tsis muaj | 0.015-0.040% phosphorus |
| Conductivity (% IACS) | 100% | 100% | 100-101% | 85-95% |
| Weldability | Poor (kawg) | Zoo | Zoo heev | Zoo heev |
| Brazing / soldering | Ncaj ncees | Zoo | Zoo heev | Zoo heev |
| Hydrogen embrittlement txaus ntshai | Siab | Tsawg heev | Tsis muaj | Tsis muaj |
| Outgassing hauv lub tshuab nqus tsev | Nruab nrab | Tsawg | Tsawg heev | Tsawg |
| Kho tau yooj yim | Zoo heev | Zoo heev | Zoo heev | Zoo (yuav tsum muaj lub vojvoog loj dua) |
| Tus nqi txheeb ze | Lub hauv paus | +15-25% | +30-50% | +5-15% |
| Tshuag muaj | Muaj dav | txwv | Tsawg heev | txwv |
Qhov tseem ceeb tshaj qhov sib txawvntawm plaub qib no yogcov ntsiab lus oxygen. Oxygen txiav txim seb koj lub busbar tooj liab yuav tawg thaum welded los yog raug rau hydrogen.
Thaum twg siv C11000 Copper Busbar? (90% ntawm kev siv)
C11000 tooj liab busbar yog qhov kev xaiv zoo rau feem ntau ntawm kev siv hluav taws xob.Yog tias koj cov kev sib txuas yog bolted (tsis welded) thiab koj tsis ua haujlwm hauv qhov chaw hydrogen, C11000 yuav ua tau zoo kawg nkaus ntawm tus nqi qis tshaj.
Hom C11000 Daim Ntawv Thov
| Daim ntawv thov | Vim li cas C11000 Ua Haujlwm |
|---|---|
| Switchgear thiab vaj huam sib luag boards | Tag nrho cov kev sib txuas yog bolted los yog screwed - tsis muaj vuam |
| Lub cev muaj zog tswj chaw (MCCs) | Txheem hluav taws xob ib puag ncig |
| Distribution thawv | Nyob sab hauv tsev, ib txwm huab cua |
| Grounding systems | Tsis muaj kev cai tshwj xeeb |
| Hnub ci vaj huam sib luag thawv | Bolted kev sib txuas nkaus xwb |
| UPS thiab cov khoom siv hluav taws xob | Txheem hluav taws xob ua haujlwm |
Muaj pes tsawg Amps tuaj yeem nqa tau C11000 Copper Busbar?
C11000 tooj liab busbar ampacity nyob ntawm tus ntoo khaub lig-section, ambient kub, thiab qhov cua.Ntawm no yog cov txiaj ntsig zoo rau liab qab busbars ntawm 35℃ambient, 65℃max khiav hauj lwm kub:
| Dav (mm) | Thickness (hli) | Hla -section (mm²) | Tam sim no (Amps) |
|---|---|---|---|
| 20 | 3 | 60 | 180 A |
| 20 | 5 | 100 | 250 A |
| 25 | 5 | 125 | 300 A |
| 30 | 5 | 150 | 370 A |
| 40 | 5 | 200 | 460 A |
| 50 | 5 | 250 | 550 A |
| 50 | 6 | 300 | 620 A |
| 60 | 10 | 600 | 1050 A |
| 80 | 10 | 800 | 1350 A |
| 100 | 10 | 1000 | 1600 A |
Rau ambient kub siab tshaj 35 degree, muab 0.88 ntawm 45℃los yog 0.76 ntawm 55 degree.Rau DC daim ntawv thov, ntxiv 5-8%. Rau busbars nyob rau hauv cov vaj huam sib luag nrog cov cua tsis zoo, txo los ntawm 10-15%.
Thaum twg siv C12200 Copper Busbar? (Kev siv vuam & Brazing)
C12200 tooj liab busbar yog qhov kev xaiv raug thaum koj lub busbar yuav welded, brazed, los yog raug rau hydrogen cua.Cov phosphorus ntxiv thaum lub sij hawm refining tshem tawm cov pa tag nrho, tshem tawm cov teeb meem tawg.
Hom C12200 Daim Ntawv Thov
| Daim ntawv thov | Vim li cas C12200 Yuav Tsum Tau |
|---|---|
| Welded busbar txuas | TIG los yog MIG vuam - C11000 tawg, C12200 welds huv |
| Brazed sib dhos | Silver brazing ntws zoo dua ntawm deoxidized tooj liab |
| Hydrogen-cov tshuab hluav taws xob txias | C11000 yuav raug kev txom nyem hydrogen embrittlement |
| Cov nroj tsuag tshuaj nrog hydrogen cua | Tsis muaj tshuaj tiv thaiv nrog hydrogen |
| Busbars rhuab hauv kev txo cov roj cua sov | Tsis muaj chav tsim hauv tooj liab |
Puas yog C12200 Conductive txaus rau kev siv Busbar?
Yog, rau feem ntau daim ntawv thov. C12200 muaj 85-95% IACS conductivity - txog 10-15% qis dua C11000.
Qhov no txhais li cas hauv kev xyaum?
A C11000 busbar loj 50mm x 6mm nqa 620 Amps
A C12200 busbar ntawm tib qhov loj yog kwv yees li 530-560 Amps
Kom phim C11000 ampacity nrog C12200, nce tus ntoo khaub lig-section los ntawm 5-10% lossis nce ib qhov loj.Rau feem ntau cov ntawv thov, qhov no yog kev hloov pauv tsis tseem ceeb.
C12200 puas tuaj yeem Welded?
Yog lawm. C12200 welds zoo heev siv TIG (GTAW) nrog ERCu lossis ERCu-Ib tug pas nrig.Siv DC ncaj polarity, 150-250 amps nyob ntawm thickness. Tsis xav tau preheat rau thickness hauv qab 10 hli. Ntxuav thaj chaw weld nrog txhuam stainless hlau ua ntej vuam.
Tsis zoo li C11000 uas feem ntau tawg ntawm thaj chaw weld, C12200 ua kom huv si, muaj zog welds uas tiv taus kev co thiab thermal cycling.
Thaum twg siv C10200 lossis C10100? (Oxygen- Ib puag ncig dawb)
C10200 thiab C10100 yog cov pa oxygen- cov qib tooj liab dawb.Lawv tsis muaj oxygen (lossis zoo li tsis muaj), yog li lawv tsis raug kev txom nyem los ntawm hydrogen embrittlement. Txawm li cas los xij, lawv kim dua C11000.
C10200 vs C10100 - Koj Puas Xav Tau?
| Kev xav tau | Pom zoo Qib | Vim li cas |
|---|---|---|
| Oxygen-yuav tsum tau tooj liab dawb, pob nyiaj siv nruj | C10200 | 15-25% premium vs C11000, txaus rau feem ntau cov kev xav tau tsis muaj oxygen |
| Lub tshuab nqus tsev siab (hauv qab 10⁻⁵ torr) | C10100 | Tsawg tshaj tawm (tsawg dua lossis sib npaug ntawm 5 ppm oxygen) |
| Cryogenic huab cua (txog 4K / -269 degree) | C10100 | Qhov zoo tshaj plaws qis -kub ductility |
| Hydrogen brazing ntawm busbar txuas | C10200 los yog C10100 | Ob leeg ua haujlwm - C10200 txuag nyiaj |
| Cov neeg siv khoom spec hais tias "oxygen-dawb" tab sis tsis yog "OFE" | C10200 | Ua tau raws li qhov xav tau ntawm tus nqi qis |
C10200 vs C11000 vs C10100 - Nqe sib piv
| Qib | Tus nqi txheeb ze | Yam Premium vs C11000 |
|---|---|---|
| C11000 (ETP) | 1.0x (lub hauv paus) | – |
| C10200 (TSI) | 1.15 - 1.25x | +15-25% |
| C10100 (TSI) | 1.30 - 1.50x | +30-50% |
Tus nqi piv txwv (50mm x 6mm x 2000mm busbar, 500 pieces):
| Qib | Kwv yees tus nqi ib thooj | Hwm vs C11000 |
|---|---|---|
| C11000 | $12.00 | – |
| C10200 | $14.00 - $15.00 | +$2.00 - $3.00 |
| C10100 | $16.00 - $18.00 | +$4.00 - $6.00 |
Yog tias koj daim ntawv thov xav tau oxygen - tooj liab dawb, C10200 txuag koj 10-20% piv rau C10100 uas tsis muaj qhov sib txawv rau feem ntau cov ntawv thov.
Yuav ua li cas peb ua kom koj cov tooj liab Busbar ua tau raws li cov lus qhia
| Kuaj | Khoom siv | Txuj | Ntau zaus |
|---|---|---|---|
| Kev coj ua | Eddy tam sim no sigmascope | Ntau dua lossis sib npaug rau 100% IACS rau C11000 / C10200 / C10100; 85-95% rau C12200 | Txhua batch |
| Qhov ntev | CMM (Kev Sib Koom Tes Ntsuas Tshuab) / digital calipers | ± 0.1mm (dav / tuab), ± 0.5mm (txiav ntev) | 100% kev tshuaj xyuas |
| Hardness | Rockwell hardness tester | HV 60-85 | Txhua batch |
| Nto tiav | Kev tshuaj xyuas qhov muag | Tsis muaj khawb, qhov, los yog burrs | 100% |
| Plating thickness | XRF Analyzer | Tin: 3-8 microns; Nyiaj: 5-15 microns | Txhua batch |
| ntsev tsuag corrosion | ASTM B117 Chamber | Ntau dua lossis sib npaug li 96 teev tsis muaj xeb liab (tinned busbar) | Txhua lub lim tiam |
| Khoov lub kaum ntse ntse | Digital protractor | ± 1 degree | 100% rau busbars khoov |
Peb Copper Busbar Manufacturing Peev Xwm
Peb lub Hoobkas yog nruab nrog CNC machining chaw thiab automated ntau lawm kabkom xa cov khoom zoo zoo tooj liab busbars ntawm tus nqi sib tw.
| Khoom siv | Hom / Qauv | Muaj peev xwm |
|---|---|---|
| CNC shearing tshuab | Hauv tsev siab -precision | Thickness mus txog 30mm, dav mus txog 250mm, kam rau ua ± 0.5mm |
| CNC punching xovxwm | AMADA | Qhov kam rau ua ± 0.1mm, thickness Tsawg dua los yog sib npaug rau 10mm |
| CNC xovxwm nres | ACCURL | Khoov ntev txog 3000mm, ± 1℃kam rau ua, mus txog 6 khoov ib thooj |
| Tsis siv neeg plating kab | Hauv - tsev tsim | Tin / silver / npib tsib xee plating, mus txog 4000mm ntev |
| Thaum tshav kub kub shrink qhov | Kev cai | Busbars mus txog 200mm dav, ntau yam xim xaiv |
| Kev tshuaj xyuas CMM | Hexagon | Daim ntawv pov thawj tag nrho |
Kev Cai Fabrication Muaj peev xwm
| Kev pabcuam | Ua siab ntev | Qhov siab tshaj plaws |
|---|---|---|
| Txiav kom ntev | ± 0.5 hli | Txog li 6000 mm |
| Round qhov punching | ± 0.1 hli | Txoj kab uas hla 4-20 hli, thickness Tsawg dua los yog sib npaug li 10 hli |
| Slotted qhov punching | ± 0.15 hli | 6 x 12 mm txog 10 x 25 mm |
| Khoov (L, Z, U duab) | ± 1 degree | Max 6 khoov, thickness Tsawg dua los yog sib npaug li 15 hli |
| Tin / silver / npib tsib xee plating | ± 1 micron | Txog li 4000 mm ntev |
Rau kev cai L-shape, Z-shape, lossis U-shape busbars, saib peb kev cai duab tooj liab busbar nplooj.
Yuav ua li cas peb ntim Copper Busbars rau kev xa khoom nyab xeeb
| Txheej | Khoom siv | Lub hom phiaj |
|---|---|---|
| Sab hauv qhwv | VCI (Vapor Corrosion Inhibitor) zaj duab xis | Tiv thaiv oxidation thaum lub sij hawm ntev - khaws cia thiab xa khoom |
| Interleaving | Kraft daim ntawv + ua npuas ncauj ntawv | Tiv thaiv kev khawb ntawm cov busbars stacked |
| Bundling | Hlau hlua + ntug tiv thaiv | Ruaj ntseg bundles ua ke, tiv thaiv kev hloov |
| Pallet | Thaum tshav kub kub- kho plywood (IPPC tau ntawv pov thawj) | Base rau hiav txwv freight - raws li thoob ntiaj teb shipping qauv |
| Kev tiv thaiv sab nraud | Khaub ncaws tiv thaiv + hnyav- lub luag haujlwm stretch qhwv | Tiv thaiv pallet puas thaum tuav |
Shipping Methods sib piv
| Shipping Method | Lub sij hawm xa tuaj | Nqi | Zoo tshaj rau |
|---|---|---|---|
| Hiav txwv freight (LCL) | 30-40 hnub | Tsawg | Kev txiav txim> 500 kg, tsis ceev |
| Hiav txwv freight (20FT FCL) | 25-35 hnub | Tsawg tshaj ib kg | Orders> 18 tons (tag nrho ntim) |
| Cua freight | 5-7 hnub | 3-5x hiav txwv freight | Kev txiav txim ceev, 100-500 kg |
| Express courier (DHL / FedEx / UPS) | 3-5 hnub | 5-8x hiav txwv freight | Cov qauv nkaus xwb, xaj qis dua 100 kg |
FAQ
Q1: Muaj pes tsawg amps tuaj yeem nqa tau C11000 tooj liab busbar?
A C11000 tooj liab busbar nqa ntawm 180 Amps thiab 1600 Amps nyob ntawm nws qhov loj.Rau 50mm x 6mm bar ntawm 35℃ambient, nws nqa 620 Amps. Rau 100mm x 10mm bar, nws nqa 1600 Amps. Muab 0.88 rau 45℃ambient lossis 0.76 rau 55℃ambient. Rau DC daim ntawv thov, ntxiv 5-8%.
Q2: Qhov txawv ntawm C11000 thiab C10100 tooj liab busbar yog dab tsi?
Qhov sib txawv tseem ceeb yog cov ntsiab lus oxygen - C11000 muaj 200-400 ppm oxygen, thaum C10100 muaj tsawg dua 5 ppm oxygen.Ob leeg muaj 100% IACS conductivity. C10100 tus nqi 30-50% ntau dua thiab yuav tsum tau siv rau kev siv lub tshuab nqus tsev siab, huab cua txias txias, thiab hydrogen brazing. Rau cov qauv hluav taws xob vaj huam sib luag, C11000 yog qhov txaus thiab ntau dua kev lag luam.
Q3: C12200 tooj liab busbar puas tuaj yeem welded?
Yog lawm, C12200 welds zoo heev siv TIG vuam nrog ERCu muab tub lim.Tsis zoo li C11000 uas feem ntau tawg ntawm thaj chaw vuam vim yog cov ntsiab lus oxygen, C12200 tsis muaj oxygen (phosphorus deoxidized) thiab ua kom huv si, muaj zog welds. Tsis xav tau preheat rau thickness hauv qab 10 hli. Qhov no yog thawj qhov laj thawj xaiv C12200 tshaj C11000.
Q4: Dab tsi yog qhov tsawg kawg nkaus khoov vojvoog rau tooj liab busbar?
Rau C11000 tooj liab busbar, qhov tsawg kawg nkaus nyob rau hauv khoov vojvoog yog 2x thickness rau tuav 6 hli thiab nyias, thiab 2.5-3x thickness rau thicker tuav.Rau 6 hli tuab busbar, qhov tsawg kawg nkaus khoov vojvoog yog 12 hli (2x). Rau 10 hli tuab bar, nws yog 25 hli (2.5x). C10100 yuav tsum tau loj me ntsis radii (kwv yees li 25-50% ntxiv). Khoov hla qhov dav yog tus qauv; tsis txhob khoov hla lub thickness.
Q5: Koj puas muab cov qauv ntawm tooj liab busbar?
Yog, peb muab cov qauv rau txhua qib tooj liab busbar.Standard size qauv yog dawb - koj tsuas yog them shipping. Cov qauv kev cai me me raug nqi $ 50- $ 200 nyob ntawm qhov nyuaj, thiab tus nqi no rov qab tau tag nrho raws li kev txiav txim ntau lawm ntawm 500+ daim. Lub sij hawm ua piv txwv yog 5-10 hnub ua haujlwm.
Q6: Dab tsi yog MOQ (Qhov Kev Txiav Txim Tsawg Kawg Nkaus) rau tooj liab busbar?
Rau qhov ntau thiab tsawg, MOQ yog 10 daim ib qhov loj me. Rau qhov ntau thiab tsawg, MOQ yog 50 daim ib qhov loj me.Rau cov qauv xaj ntawm txhua qhov loj lossis cov duab, tsis muaj MOQ - peb txhawb nqa me me -batch qauv txiav txim ua ntej ntau lawm. Rau cov qauv kev cai nyuaj uas xav tau cov cuab yeej tshiab, MOQ yuav yog 100 daim.
Q7: Puas yog tooj liab busbar tuaj yeem ua tin -plated?
Yog, peb muab tin plating rau txhua qib tooj liab busbar.Tin plating thickness yog 3-8 microns. Nws muab zoo heev corrosion kuj rau sab hauv tsev switchgear thiab vaj huam sib luag boards. Silver plating (5-15 microns) kuj muaj rau cov ntawv thov kev tiv thaiv qis. Yog tias koj npaj yuav welding los yog braze lub busbar, txiav txim liab qab - plating yuav tsum tau muab tshem tawm ua ntej welding.
Q8: Tus nqi kim npaum li cas yog C10200 dua li C11000?
C10200 tooj liab busbar nqi 15-25% ntau tshaj C11000.Rau 50mm x 6mm x 2000mm busbar, C11000 nqi kwv yees li $12 ib thooj, thaum C10200 nqi $14-$15 ib thooj. C10100 tus nqi 30-50% ntau dua ($ 16- $ 18 ib thooj rau tib qhov loj). Yog tias koj daim ntawv thov xav tau cov tooj liab tsis muaj oxygen tab sis tsis muaj lub tshuab nqus tsev, C10200 yog tus nqi zoo tshaj.
Q9: Dab tsi yog tooj liab busbar qib yog qhov zoo tshaj plaws rau hauv av?
C11000 yog qhov siv ntau tshaj plaws thiab tus nqi ntau tshaj -tshuaj tooj liab busbar zoo rau kev siv hauv av.Nws 100% IACS conductivity muab qhov qis -impedance txoj hauv av. Rau qhov chaw sab nraum zoov lossis ntug hiav txwv uas muaj kev pheej hmoo corrosion, peb pom zoo tin -plated C11000. C12200 thiab C10200 kuj ua haujlwm tab sis raug nqi ntau dua - tsuas yog qhia rau lawv yog tias koj tseem xav tau vuam muaj peev xwm lossis cov pa oxygen- cov khoom pub dawb.
Q10: MOQ yog dab tsi rau kev cai zoo li tus tooj liab busbars (L-puab, Z-puab, U-puab)?
Rau cov qauv kev cai yooj yim xws li L-shape, Z-shape, thiab U-shape nrog tus qauv khoov radii, MOQ yog 50 daim ib qhov loj me.Rau cov duab nyuaj nrog 3+ khoov los yog kev cai cuab yeej, MOQ yog 100 daim. Cov qauv txiav txim ntawm 1-10 daim tau txais nrog tus nqi coj mus kuaj ($ 50- $ 200) uas tuaj yeem rov qab tau ntawm kev txiav txim ntau lawm.
